Mechanical Engineering

We are a Powerhouse

Always Talking to an Expert

Whether you’re a burgeoning startup or a Fortune 500 company looking to conquer a development challenge, Pensar and its mechanical engineering team provide the speed, innovation and creative horsepower your business needs to overcome any obstacle. At the center of every successful design effort is an unwavering technical foundation. Our experienced mechanical engineers excel at complex advanced surfacing, as well as mechanical design, analysis, and manufacturing.

“Pensar’s team members are constructive, open-minded and can handle any R&D environment where ambitions, budget/schedule constraints, and manufacturability are a constant battle. They are extremely efficient and detailed when it comes to modeling complex surfaces in 3D. It is a pleasure working with them and I look forward to working with them again in the near future.”

– Uli Rankers – Director of Industrial Design Engineering at Medtronic and former Director at Philips Electronics

ME Expertise and Services

  • Advanced enclosure design
  • Class I, II, III medical device design
  • Complex mechanisms
  • Optomechanical design
  • Design for assembly and disassembly
  • Design for manufacture (all processes)
  • Molded part design
  • Functional prototyping
  • CAD/CAE technology assessment
  • Class A surfacing
  • Composite design
  • Cost/benefit analysis
  • Design for decoupled DOF motion
  • Design for FDA and ISO certifications
  • Design for manufacture (all processes)
  • Electronics packaging
  • EMI and ESD solutions
  • Motion control systems
  • Material selection
  • Motors and actuators
  • Complex plastic part design
  • Precision positioning mechanisms
  • Product miniaturization
  • Ruggedization
  • Linear and nonlinear static analysis
  • Structural analysis
  • Kinematic analysis
  • Tolerance and dimensional analysis
  • Automation and robotics
  • Computational fluid dynamics
  • Performance and reliability testing
  • Operational testing
  • Compliance testing
  • Create testing goals
  • Hydraulics and pneumatics
  • Normal modes analysis
  • Random vibration analysis
  • Steady state and transient heat transfer
  • Test-analysis correlation
  • Transient and frequency response
  • Tooling design support
  • Manufacturing ramp up support
  • Documentation
  • Assembly instructions
  • Component specification
  • Global sourcing
  • Offshore manufacturing setup and support
  • Prototype and production tooling
  • Process debug
  • Service and user manuals
  • T1 plastics review
  • Tooling design and specification
  • Tooling design support

For over 15 years, Pensar Development and our experienced team of designers and engineers have been working collectively to transform complex challenges into seamless products and systems. When it comes to meeting your company’s project objectives, our mechanical engineers play an integral role in our multidisciplinary approach to product engineering and design.

If you’re interested in learning more about the mechanical engineering services we provide, contact us by calling 206-284-3134 or sending an e-mail to Our studio is conveniently nestled along the Puget Sound at 1011 Western Avenue, Suite 1000 in Seattle, Washington.

ME Project Examples

Xbox One X

System integration + mechanical engineering


Unprecedented ergonomics in the ultrasound market


Pensar helped Microsoft's New Product Innovation group bring Surface to life